Exploring Lithium Battery Dimensions: Different Battery Sizes

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1. Classification of lithium battery types by form factor

Lithium batteries come in several form factors, each suited to specific applications. Here’s a breakdown:

Form Factor Shape Common Uses Size Flexibility
Cylindrical Round tubes Flashlights, power tools, EVs Moderate
Prismatic Rectangular Power banks, energy storage systems Moderate
Pouch (Polymer) Flexible pouch Smartphones, drones, wearables High (customizable)
Button/Coin Disc-shaped Watches, calculators, medical devices Limited

Each form factor offers unique advantages in terms of space efficiency, heat dissipation, and scalability.

2. Battery size codes explained

Understanding battery size codes can help you quickly identify the cell’s physical characteristics:

  • 18650 → 18mm diameter × 65.0mm length
  • 104050 → 10mm thick × 40mm wide × 50mm high
  • CR2032 (coin) → 20mm diameter × 3.2mm thickness

These naming conventions are often standardized under IEC (International Electrotechnical Commission) and ANSI (American National Standards Institute) regulations.

different battery sizes

Part 3. Common cylindrical lithium battery sizes

The lithium-ion battery is a game changer in the electronic world. So, they come in various standard dimensions. Typically, they are denoted by a combination of their numbers, which show their height, width, and thickness (all in millimeters).

This variety of lithium-ion battery sizes is widely used in different industries for a range of applications, such as electronics and electric vehicles. 

The most commonly used lithium-ion cell sizes are 18650 (18mm diameter, 65mm length), 21700 (21mm diameter, 70mm length), and 26650 (26mm diameter, 65mm length). 

Battery Size Similar Size Capacity (mAh) Diameter (mm) Length (mm) Uses
10180 N/A 70 – 100 10.1 18 Small devices like Bluetooth earphones, keychain flashlights
10440 AAA 250 – 350 10 44 Mini flashlights, mini stereos, speakers
14500 AA 700 – 1000 14 50 LED flashlights, toys, digital cameras
16340 CR123A 400 – 900 16 34 LED flashlights, laser lights
18350 N/A 700 – 1200 18 35 Vapes, flashlights, laser pointers
18490 N/A 1200 – 1500 18 49 LED flashlights, power banks
18650 / 1500 – 3500 18 65 Laptops, tools, e-bikes, flashlights
21700 / 3000 – 5000 21 70 E-bikes, solar lights, power tools
26650 / 2400 – 5750 26 65 RC toys, high-power flashlights
32700 N/A 6000 – 9000 32 70 EVs, solar storage, backup systems
32650 / 5000 – 6500 32 67.7 UPS, wind-solar systems, toys
38120 N/A 8000 – 12000 38 120 EVs, renewable storage, UPS
40152 N/A 10000 – 15000 40 152 EVs, solar storage, backup systems

Part 4. Pouch (polymer) lithium battery sizes

Typical Dimensions and Naming

Pouch batteries are usually labeled by their thickness × width × height in millimeters. For example, a “103450” cell is 10 mm thick, 34 mm wide, and 50 mm high.

They are widely used in:

  • Tablets and smartphones
  • Power banks

Although not as robust as cylindrical cells, prismatic batteries offer better energy density and packaging efficiency.

Advantages:

  • Custom dimensions allow perfect integration into thin devices.
  • High energy density with reduced packaging weight.
  • Ideal for complex-shaped battery compartments.

Applications:

  • Smartphones and tablets
  • Drones and UAVs
  • Wearables like fitness trackers
  • Portable medical devices

However, pouch cells are more susceptible to swelling and mechanical stress and require protective casing.

Part 5. Standard prismatic lithium battery sizes

Prismatic lithium batteries are known for their rectangular, hard-case design, offering higher space efficiency and structural integrity compared to cylindrical cells. These batteries are commonly used in applications that require modular battery systems, such as electric vehicles (EVs), solar energy storage, power banks, and Uninterruptible Power Supplies (UPS).

Unlike cylindrical batteries that follow standardized diameter and length codes (e.g., 18650), prismatic batteries vary widely in size depending on the manufacturer and the application. However, some typical configurations and size ranges are widely used across industries.

Common Prismatic Battery Characteristics:

  • Voltage Range: 3.2V (LiFePO₄) to 3.7V (NMC, LCO)
  • Capacity Range: 2000 mAh to 30,000+ mAh
  • Dimensions: Vary by design, commonly from 50 × 70 × 90 mm up to 100 × 200 × 300 mm
  • Shell Material: Aluminum or steel casing for safety and durability
  • Energy Density: Moderate to high (depending on chemistry)
  • Thermal Management: Better than pouch but slightly less efficient than cylindrical cells

Use Case Examples:

  • Electric vehicles (EV battery modules)
  • Solar and wind energy storage systems
  • Home and industrial backup batteries
  • Portable power banks and inverter-based systems

Prismatic cells are often selected for systems where modular design and structured packing are more important than absolute energy density. Their rigid rectangular shape makes them ideal for stacked battery modules.

Part 5. Button/coin cell sizes

Button or coin cell lithium batteries are compact and often non-rechargeable. They are named using a four-digit or five-digit code, such as CR2032, where:

  • The first two digits indicate the diameter (in mm).
  • The last two (or three) digits indicate the height (in tenths of a mm).

Examples:

Name Capacity (mAh) Discharge Current (mA) Dimensions (mm) Comments
CR927 30 9.5 × 2.7 Used in LED art and some Lego toys
CR1025 30 0.1 10 × 2.5
CR1130 70 0.1 11.5 × 3.0 Rare; used in car security, organizers, pedometers
CR1216 25 0.1 12.5 × 1.6 Used in lighted watches and LED decorator lights
CR1220 35–40 0.1 (CR), 0.03 (BR) 12.5 × 2.0 Keychain LED flashlights, some digital cameras
CR1225 50 0.2 12.5 × 2.5 Automobile remotes, digital watches
CR1616 50–55 0.1 16 × 1.6 Automobile key remotes, Game Boy cartridges
CR1620 75–78 0.1 16 × 2.0 Automobile key remotes, early digital watches
CR1632 140 (CR), 120 (BR) 0.1 (CR), 0.03 (BR) 16 × 3.2 Used in key remotes (e.g. Toyota Prius 2012)
CR2016 90 0.1 (CR), 0.03 (BR) 20 × 1.6 Digital watches, LED flashlights
CR2025 160–165 0.2 20 × 2.5 Watches, automobile remotes
CR2032 225 (CR), 190 (BR) 0.2 (CR), 0.03 (BR) 20 × 3.2 Most common coin cell; motherboards, remotes
CR2450 610–620 24.5 × 5.0 High current devices, long shelf life
CR2477 1,000 0.2 24.5 × 7.7 Highest capacity coin cell, versatile use
CR3032 500–560 (CR), 500 (BR) 0.1–0.2 (CR), 0.03 (BR) 30.0 × 3.2 Panasonic: used in motherboards, devices

Part 7. Largest battery size

Some applications demand high-energy storage. In that case, the largest lithium battery sizes are the best option. This application may include electric vehicles, industrial backup power, or renewable energy storage systems. So, large-sized batteries are designed using lithium chemistries so that their battery life and performance can be increased. 

Ufine’s largest lithium battery

Ufine is providing an extensive range of lithium batteries. These include the largest size lithium battery, i.e., 48V 100Ah LiFePO4 battery. This battery has high capacity and is specifically built for demanding applications that need reliable and long-lasting power sources. 

ufine lifepo4 battery

So, here are some notable features of Ufine’s 48V 100Ah LiFePO4 battery;

  • Have stable chemical and thermal properties, so the combustion risk is reduced.
  • Durable and have a long lifespan through multiple charge cycles.
  • Offers steady voltage for consistent power delivery.
  • Eco-friendly, non-toxic, and best for sustainable use.
  • Have a fast charging cycle to reduce downtime.

Part 8. Smallest battery size

As we discussed earlier, large-size batteries are used for high-energy applications. So, the smaller lithium batteries are useful for IoT devices, wearable technology, and compact electronic devices. They provide sufficient power in small form factors. That enables the development of portable and lightweight gadgets. 

smallest size lithium ion battery

Ufine’s smallest battery size

If we particularly talk about Ufine’s small-size lithium batteries, they offer a range of compact lithium batteries. This includes their smallest size lithium battery – the 3.7V 300mAh lithium-ion battery. Although it comes in a small size, it is considered an act of punch as it provides reliable power for several low-power applications. 

 

Ufine’s Smallest Size Lithium-ion battery

So, here are certain features of Ufine’s 3.7V 300mAh lithium-ion battery.

  • It works well even at -40oC, so it is ideal for extreme environmental conditions.
  • Provides consistent power to several electronics.
  • It has a long lifespan. So, it is cost-effective
  • Protects against overcharging or short circuits.

So, it is a perfect fit for electronic appliances that need less power. 

Part 9. Custom lithium battery sizes and packs

Standard sizes may not suit all applications. Custom battery packs can be tailored to meet exact performance, size, and durability requirements.

When to Go Custom:

  • Limited space or unique shape constraints
  • Specialized devices like GPS trackers or industrial sensors
  • Enhanced discharge rate or high-temperature performance

This is where Ufine Battery can support your projects.

Ufine Battery is a leading Chinese custom lithium battery manufacturer specializing in:

  • Lithium polymer (pouch) batteries
  • LiFePO4 batteries
  • 18650 and other cylindrical formats
  • Ultra-thin, high-rate, and high-temperature lithium batteries

With Ufine, you can request custom voltages, capacities, shapes, and sizes tailored for your application. Whether you need compact battery cells for consumer electronics or large packs for industrial use, Ufine Battery offers reliable design, prototyping, and manufacturing services.

Contact Ufine Battery today to discuss your custom battery needs and get expert guidance.

Part 10. Lithium battery size comparison chart

Form Factor Size Example Voltage Capacity (Range) Common Usage
Cylindrical 18650 3.6V–3.7V 1800–3500 mAh Laptops, tools, flashlights
Prismatic 103450 3.2V–3.7V 2000–30000+ mAh Energy storage, power banks, UPS, EVs
Pouch (Lipo) Custom 3.7V 100–5000+ mAh Drones, wearables, RC models
Button Cell CR2032 3V 200–240 mAh Remotes, IoT sensors
Large Format 32650, Custom 3.2V–3.7V 5000–10000+ mAh E-bikes, energy storage

This table is a quick reference for selecting a battery size that aligns with your voltage, energy, and physical constraints.

Part 11.FAQs

  • Which are the most common lithium-ion battery sizes for electronics?

    The most common lithium battery sizes for electronics are 18650, 21700, and lithium polymer pouch cells.
  • Are lithium-ion battery sizes smaller than other types of batteries?

    Yes, lithium battery sizes are generally smaller and lighter than those of traditional battery chemistries like lead-acid or nickel-metal hydride.
  • Can lithium battery sizes affect device performance? How?

    Yes. So, choosing the right Lithium Battery Size is important because it can affect the device’s runtime, power output, and overall performance.
  • What are the standard dimensions for lithium battery cells used in electric vehicles?

    Several standard sizes, such as 18650 and 21700, are commonly used in electric vehicle battery packs.
  • How do I choose the right lithium battery size for my application?

    Go through the factors such as required capacity, physical space available, voltage requirements, and weight restrictions. Then, select a suitable lithium battery size for your application.
  • What safety measures should be taken when using lithium batteries of different sizes?

    Safety is important when handling lithium batteries. So, always follow manufacturer guidelines and avoid physical damage. Moreover, appropriate charging and storage practices should be used to control the risk of fire or explosion.
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Ufine

Electronic Engineering Writer

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