What is a battery MSDS?

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If you are manufacturing, importing, shipping, or integrating battery products, you will eventually be asked for an MSDS battery certificate. But what exactly is a battery MSDS, and why is it critical for compliance and logistics?

This guide explains:

  • What a battery MSDS (Material Safety Data Sheet) is
  • Why a lithium battery MSDS is required for shipping and workplace compliance
  • The standard 16-section MSDS format
  • How to read and verify an MSDS for battery products
  • Common buyer and freight forwarder questions

Key Takeaways

  • A battery MSDS (also called SDS) is a standardized safety document that explains chemical composition, hazards, handling, transport, and disposal requirements.
  • A lithium battery MSDS certificate is essential for air, sea, and road transport documentation and workplace compliance.
  • Modern MSDS documents follow the 16-section format defined under GHS and OSHA standards.
  • MSDS is not the same as UN38.3 or transport test reports — but they are often required together.
  • Importers, OEM buyers, and logistics providers must verify that the MSDS matches the exact battery model and chemistry.

Part 1. What is an msds?

An MSDS (Material Safety Data Sheet) — now officially called an SDS (Safety Data Sheet) under the Globally Harmonized System (GHS) — is a regulatory document that provides detailed safety information about a chemical product.

For batteries, the MSDS includes:

  • Chemical composition
  • Hazard classification
  • Fire and explosion risks
  • First aid measures
  • Transport classification
  • Disposal guidance

In the United States, MSDS/SDS requirements are regulated by OSHA’s Hazard Communication Standard (29 CFR 1910.1200). External reference: Occupational Safety and Health Administration

Part 2. Why does a lithium battery need an msds certificate?

1 Lithium batteries contain regulated materials

Lithium-ion and lithium metal batteries contain:

  • Flammable organic electrolytes
  • Reactive lithium compounds
  • Pressurized internal structures

Under abuse conditions (short circuit, overcharge, mechanical damage), they may experience thermal runaway, leading to fire or explosion.

Because of these hazards, most lithium battery products require a lithium battery MSDS for:

  • International shipping
  • Customs clearance
  • Workplace safety documentation
  • B2B procurement qualification

2 Transport authorities require hazard documentation

Transport of lithium batteries is regulated by:

Although the MSDS itself is not a transport certificate, freight forwarders commonly request:

  • MSDS for battery
  • UN38.3 test report
  • Transport classification sheet

Without an accurate MSDS battery certificate, shipments may be delayed or rejected.

lithium battery MSDS certificate format 16 section structure

Part 3. What does a lithium battery msds contain?

A compliant battery MSDS follows a globally standardized 16-section format. Below is a practical breakdown relevant to engineers, buyers, and compliance teams.

1 Standard 16-section format of an msds battery document

  • Section 1 – Identification

    • Product name (must match label and invoice)
    • Model number
    • Manufacturer details
    • Emergency contact information
  • Section 2 – Hazard Identification

    • GHS classification
    • Signal words (Danger / Warning)
    • Hazard statements
    • Pictograms (if applicable)
  • Section 3 – Composition / Information on Ingredients

    For lithium-ion batteries, this may include:

    • Lithium cobalt oxide / NCM / LFP cathode materials
    • Graphite anode
    • Organic carbonate electrolyte
    • Aluminum, copper, separator materials

    Concentrations are typically provided in percentage ranges.

  • Section 4 – First Aid Measures

    • Eye exposure procedures
    • Skin contact treatment
    • Inhalation response
    • Ingestion instructions

    Critical for factory and warehouse safety compliance.

  • Section 5 – Fire-Fighting Measures

    • Suitable extinguishing media (e.g., dry powder, CO₂)
    • Fire hazards (toxic gas release)
    • Special protective equipment
  • Section 6 – Accidental Release Measures

    • Spill containment
    • Personal protective equipment (PPE)
    • Cleanup procedures
  • Section 7 – Handling and Storage

    Includes:

    • Temperature limits
    • Humidity conditions
    • Short-circuit prevention
    • Stacking and packaging guidance

    For lithium-ion batteries, storage temperature is typically recommended between 15–25°C.

  • Section 8 – Exposure Controls / Personal Protection

    • Exposure limits
    • PPE requirements
    • Ventilation requirements
  • Section 9 – Physical and Chemical Properties

    May include:

    • Appearance
    • Odor
    • pH (if applicable)
    • Flash point (electrolyte reference)
  • Section 10 – Stability and Reactivity

    • Conditions to avoid (overheating, crushing, puncture)
    • Incompatible materials
    • Hazardous decomposition products
  • Section 11 – Toxicological Information

    • Acute toxicity
    • Chronic effects
    • Routes of exposure
  • Section 12 – Ecological Information

    • Environmental persistence
    • Aquatic toxicity
  • Section 13 – Disposal Considerations

    • Recycling guidance
    • Hazardous waste classification
    • Regulatory disposal references

    For industrial battery recycling practices, see our internal guide on lithium battery disposal best practices.

  • Section 14 – Transport Information

    Critical for logistics teams. Includes:

    • UN number (e.g., UN3480 / UN3481)
    • Proper shipping name
    • Hazard class
    • Packing group
  • Section 15 – Regulatory Information

    Lists applicable regional regulations (US, EU, Asia-Pacific).

  • Section 16 – Other Information

    • Revision date
    • Version number
    • Disclaimer

Part 4. Msds vs un38.3 vs test reports: what’s the difference?

Document Purpose Required For
MSDS Battery Hazard communication Workplace & shipping documentation
UN38.3 Test Report Transport safety testing Air/sea freight approval
IEC 62133 Product safety standard Consumer electronics compliance

An MSDS does not replace UN38.3 testing. For lithium-ion shipping, both are typically required.

Part 5. When do buyers request an msds for battery products?

In B2B battery procurement, MSDS is commonly required for:

  • Import customs documentation
  • Amazon FBA lithium battery approval
  • Air freight booking
  • OEM qualification
  • Workplace safety audits

If you supply customized battery packs, ensure the MSDS reflects:

  • Exact cell chemistry
  • Final pack configuration
  • Correct UN number

For example, customized 18650 packs should match the declared chemistry in technical documentation. (See our internal guide on 18650 lithium-ion battery specifications for pack selection insights.)

Part 6. How to verify a valid msds battery certificate

Before using or submitting a battery MSDS, check:

  • Product name matches invoice and label
  • UN number is correct (UN3480 vs UN3481)
  • Manufacturer information is complete
  • Issue date is within recent revision cycle
  • Hazard classification aligns with lithium-ion chemistry

Outdated or generic MSDS files are a common cause of customs delays.

Part 7. FAQs about lithium battery MSDS

1

Is MSDS the same as SDS?

Yes. MSDS (Material Safety Data Sheet) is the older term. SDS (Safety Data Sheet) is the updated terminology under GHS regulations.

2

Do all batteries require an MSDS?

Most lithium batteries require an MSDS for commercial shipment. Even non-hazardous classifications often still require documentation for logistics providers.

3

Does MSDS replace UN38.3?

No. MSDS provides hazard communication information. UN38.3 verifies transport safety testing. Both are usually required.

4

How long is a battery MSDS valid?

There is no fixed expiration date, but it should reflect the current formulation and regulatory status. Most manufacturers update MSDS every 3–5 years or when composition changes.

5

Who issues a lithium battery MSDS certificate?

The battery manufacturer or authorized supplier prepares and issues the MSDS. It must correspond exactly to the product being sold.

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Ufine

Lithium Battery Content Writer

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