What is LiFePO4 Battery Life?

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Part 1. What is a lithium iron phosphate battery?

LiFePO4 battery (LiFePO4, referred to as LFP) refers to a lithium-ion battery using lithium iron phosphate as the cathode material. Its working principle is the same as that of lithium-ion batteries.

The physical structure of LiFePO4 is olivine structure. Its characteristics are that it does not contain precious elements, the price of raw materials is low, and the resources of phosphorus, iron, and lithium are abundant on the earth, so there will be no major problems in the supply of materials. In addition to the common characteristics of lithium batteries, the lifepo4 battery has some unique advantages. For example, it has a moderate working voltage (3.2V), large capacity (170mAh/g), high discharge power, fast charging and long cycle life, and high stability in high temperature and high thermal environments.

 

lifepo4 battery charging and discharging

car-battery-structure

Part 2. How long is the LiFePO4 battery life?

lifepo4 cell

The life of a LiFePO4 battery is generally between 5 and 10 years. The specific life is affected by many factors, including frequency of use, charging speed, and ambient temperature. Under normal use and maintenance, the life of a lithium iron phosphate battery can reach 5-10 years or even longer.

The  LiFePO4 battery cycle life is also very important, and its cycle life can reach more than 2,000 times. This means that under standard charging conditions, the battery can complete 2,000 charge and discharge cycles. In theory, if charged once a day, a LiFePO4 battery can cycle for about 5 years. But in reality, depending on the usage and maintenance, the life of a lithium iron phosphate battery may vary.

Taking a variety of factors into consideration, the  LiFePO4 battery life is about 8 years. And in areas with warmer climates, the  LiFePO4 battery life is even longer. This makes the LiFePO4 battery popular in many application scenarios that require long-term stable operation.

However, if used improperly or maintenance is neglected, the life of the battery may be shortened.

Part 3. Why is the LiFePO4 battery life shorter?

A significant advantage of LiFePO4 battery is that its decay rate during its life is relatively slow. In the case of good quality, the decay of LiFePO4 battery in the first year can be controlled within 5%. In the second year, it can be within 15%. This means that LiFePO4 battery can maintain relatively stable performance during long-term use.

However, this does not mean that the performance of the battery will always remain at its best. Over time, the energy density and cycle life of the battery may gradually decrease. In addition, if the battery is not used for a long time, self-discharge may occur, resulting in a decrease in battery capacity.

1. Number of cycles

The number of cycles is one of the main factors for shortening. After many cycles, the structure of the positive electrode material will change, resulting in an increase in its internal resistance, self-discharge and a decrease in capacity. Therefore, it is very important to extend the life of the battery and reduce the impact of the number of cycles on battery performance.

2. Heat

The battery will generate a small amount of heat during use. If the internal temperature of the battery is too high, it will cause the battery capacity to decrease, thus affecting the LiFePO4 battery life.

3. Internal resistance

Internal resistance is one of the main factors for battery decay. The conductivity of the electrolyte inside the battery is reduced, especially in a low temperature environment, which affects the performance of the battery.

4. Temperature

High temperature will accelerate the speed of the chemical reaction inside the battery, resulting in a decrease in the battery capacity. Low temperature will increase the internal resistance of the battery, thereby affecting the discharge performance of the battery.

5. Humidity

The battery is prone to short circuit in a humid environment, resulting in a shortened LiFePO4 battery life.

6. Use environment

The battery encounters environmental factors such as falling and vibration during use, or is exposed to sunlight outside, which will also reduce the life of the LiFePO4 battery.

Part 4. How to extend the LiFePO4 battery life?

In order to extend the life of the LiFePO4 battery, the following tips are crucial.

  1. Maintain a proper charge and discharge cycle: Overcharging or over-discharging will have a negative impact on the battery life. Therefore, the battery should be charged and discharged between 20%-80% of the charge state as much as possible to extend the battery life.
  2. Avoid high temperature environment: High temperature will accelerate the aging process of the battery. Therefore, try to avoid exposing the LiFePO4 battery to high temperature environment. Ideally, the best operating temperature of the battery should be between 20-30℃.
  3. Check the battery status regularly: You can understand the battery usage status by monitoring the battery voltage, current and other parameters. If abnormal conditions are found, timely measures should be taken, such as replacing damaged battery components.
  4. Proper storage of batteries: LiFePO4 batteries that have not been used for a long time should be stored in a dry and cool place to prevent the occurrence of self-discharge. In addition, users can also perform small current charging and discharging regularly to maintain the activity of the battery

Part 5. Lithium iron phosphate battery cost

The positive electrode, negative electrode, electrolyte, lithium battery copper foil, and separator are the main direct materials of lithium batteries.

1. Cost of cathode materials

The cathode material is the most important material cost, accounting for about 55%. Lithium-ion batteries are mainly divided into lithium iron phosphate batteries and ternary batteries based on different cathode materials, and power batteries include both.

2. Cost of negative electrode materials

Anode materials account for about 14% of the total cost, including artificial graphite and natural graphite. Artificial graphite can be used in power batteries and energy storage batteries. In contrast, natural graphite is mostly used in consumer batteries.

3. Electrolyte cost

The electrolyte accounts for about 13% of the total cost, and its main components are solutes, solvents, and additives. Solutes include LiPF6 and the new lithium salt LiFSI, the main cost sources. Solvents are mainly cyclic and chain carbonates, including PC, EC, DMC, DEC EMC, etc. Additives are mainly used for film formation, overcharge protection, low temperature resistance, flame retardancy, magnification improvement, etc. Common products include VC, FEC, PS, LiBOB, DTD, LiDFOB, etc.

4. Lithium battery copper foil cost

Lithium battery copper foil is electrolytic copper foil, which accounts for about 8% of the cost. Lithium battery copper foil is used for lithium battery negative electrode current collector.

5. Diaphragm cost

Separators account for 4% of the total material cost and are divided into wet separators and dry separators. The main cost of wet separators is PE, and the main component of dry separators is PP.

Part 6. Summary

In short, when using LiFePO4 battery, as long as the correct use and maintenance methods are followed, this high-performance battery can still maintain good performance even for 8 years or even longer. However, it should be noted that any battery has a certain service life, so when choosing a LiFePO4 battery, its economy and maintainability should be fully considered.

 

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Gerald

Electronic Engineering Writer

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